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张 军, 吴俊杰, 刘 峰.高水头扬水工程岔管应力分析水资源与水工程学报[J].,2020,31(5):176-181
高水头扬水工程岔管应力分析
Stress analysis of bifurcated pipes in a high head pumping project
  
DOI:10.11705/j.issn.1672-643X.2020.05.25
中文关键词:  高水头贴边岔管  补强板  应力分析  绿化扬水工程
英文关键词:welted bifurcated pipes of high head  reinforcing plate  stress analysis  pumping project of landscaping
基金项目:新疆天山英才第二期第二层次培养计划项目;新疆天山青年计划项目(QN2016BS0753)
作者单位
张 军, 吴俊杰, 刘 峰 (新疆水利水电勘测设计研究院 新疆 乌鲁木齐 830000) 
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中文摘要:
      针对克拉玛依市绿化扬水工程压力水头高、贴边岔管主管与支管垂直且连接处产生应力集中问题,通过有限元对贴边岔管进行应力计算分析。计算结果表明:1#贴边岔管通过增加管壁厚度而不施加补强板的方式可满足应力要求,采用Q345C钢材,管壁厚为18 mm;2#、3#贴边岔管均可通过单层外贴补强板方式满足应力要求,采用Q390C钢材,主管、支管及补强板厚度28 mm,补强板宽度500 mm。分析结果证明:各贴边岔管单元开孔越大,则主管缺失部分越多,导致主、支管补强板夹角处的应力集中也越大。同时,补强板焊缝处应力也较大而管壁应力较小,通过提高焊缝施工质量,尽量避免产生局部过大拉应力。计算分析结果可为供水工程的安全运行提供参考。为了节省工程投资,可考虑相应主管与其支管建立整体有限元模型联合受力计算,进一步优化贴边岔管结构和布置形式。 
英文摘要:
      In a pumping project of landscaping in the downtown area of Karamay, the welted bifurcated pipes are stressed with high water head, and the main pipes and the branch pipes of them are vertically connected leading to the stress concentration at the joints. In order to solve this problem, we calculated and analyzed the stress using a finite element method. The calculation results show that the Q345C steel and 18 mm wall thickness adopted in 1# welted bifurcated pipe unit met the stress requirements with the increased wall thickness without the reinforcement of a reinforcing plate, whereas both 2# and 3# welted bifurcated pipe units needed the welt of an external single-layer reinforcing plate to meet the stress requirements with the adoption of Q390C steel. The thickness of the main pipes, branch pipes and the reinforcing plate is 28 mm, and the width of the reinforcing plate is 500 mm in these two units. The analysis results indicate that the larger the opening of the branch pipes in each unit are, the less integrated the main pipe is, which leads to the stress concentration at the angle between the reinforcing plates of the main and branch pipes. Meanwhile, because the stress at the weld of the reinforcing plates connecting the main and branch pipes is also large, whereas the stress on the pipe wall is relatively low, it is suggested to improve the quality of the welding as much as possible to avoid local excessive tensile stress. The calculation analysis results can provide some reference for the safe operation of the water supply system project. In order to reduce the construction cost, further calculations should be conducted on the integrated finite element model of the corresponding main pipes and their branch pipes to further optimize the structure and layout of the welted bifurcated pipes.
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